DESIGN OF CLEANROOMS AND BIO-CLEANROOMS
(Back to Top)
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| 8:30 |
REGISTRATION |
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PRE-SESSION DISCUSSION
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| 9:00 |
CLEANROOM CONTAMINANTS / LEVELS |
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Specific contaminants and levels
in Electronics, Medical Device, Semi-conductor, Pharmaceutical, Optical,
Disk Drive, Laser, Research, Government, NASA, Film, General Industry, etc.,
Cleanrooms; Personnel Contamination Emission Index; Personnel inert and
biological emissions; Machine, tool, robotic, and conveyor emissions.
Dramatic visual contaminant demonstrations with a Contam-a-light.
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| 9:30 |
CLEANROOM FILTRATION |
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HEPA and ULPA filter efficiencies,
design configurations, gel seals, gaskets, media materials, rating methods,
life, testing, replacement; Prefilter selection; Filter banks; Ducting.
|
| 10:00 |
DESIGN OF CLEANROOMS |
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New, low cost, universal, vertical
flow cleanrooms and bio-cleanrooms. Turbulent and laminar flow designs. Fed.
Std. 209E Cleanroom Class 1 to 100,000 and ISO 14664-1 Cleanroom Class 1 to
9, Classifications. Bio-burden values, HVAC considerations, Pressure,
Temperature, Humidity, Light level. Material selection for floors, walls,
ceilings, coving, lights, and appointments. Out-gassing, static charge, and
bio-static conditions of materials. Construction specfications for rigid
wall, panel wall, and pre-fabricated designs.
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| 12:00 |
MID-DAY RECESS
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| 1:00 |
DESIGN SESSION CONTINUES |
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Unique and standard floor plans.
Fresh air make-up, air returns, duct material, and exhausts. Change rooms,
Shoe Cleaners, Wash Stands, Hand Dryers, Air Showers, Air Locks, Pass Boxes,
Central Vacuums, Telephones, Controlled Areas, Clean Tunnels, Case husories.
Utility distribution; Fire detection and suppression. Aseptic filling and
packaging. Machine, Robotic equipment, and Computer considerations. COSTS OF
CONSTRUCION AND MUCH MORE!
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| 2:45 |
CLEAN BENCHES, ASEPTIC AIRFLOW
UNITS, AND BIO-HOODS |
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Horizontal and Vertical Flow
Benches; Vertical Flow Aseptic Filling Lines; Conveyors in airflow tunnels;
Filter attachment and lockdown; Special purpose, Electronic, Medical Device,
Optical, Biotech, Pharmaceutical, etc. benches; Problems of designs. When to
use vertical or horizontal flow benches; Special applications; Particle
collectors; When to use Clean Benches, Filtered Carts, Circular flow
benches; Vector flow units; Class I, II, III Biological Safety Cabinets;
COSTS - AND MORE!
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| 4:00 |
QUESTION SESSION |
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This seesion is open to all
attendee questions regarding the day's topics. BRING YOUR DESIGN LAYOUTS,
etc. with you for more comprehensive understanding.
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| 4:45 |
SESSION ENDS |
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OPERATION OF CLEANROOMS AND BIO-CLEANROOMS
(Back to Top) |
| |
|
| 8:30 |
REGISTRATION |
| |
PRE-SESSION DISCUSSION
|
| 9:00 |
OPERATION OF CLEANROOMS |
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Selecting
the proper Cleanroom Classification. When and how do ISO 14664-1 and Federal
Standard 209E operational cleanliness levels apply. Determining
contamination levels by contamination mapping. Defining "At Rest" and
"Operational" contamination levels. Operational and Standby Modes. Personnel
hand, arm, and body movements to be avoided. Protocols for personnel
garmenting, air shower, and shoe cleaner use; Protocols for wash stands,
hand dryers, and garment dressing platforms; Controls for central vacuum,
airlocks, pass thru boxes/windows, conveyors, carts, and tote boxes; How to
clean a cleanroom and a workstation; Aseptic procedures; Janitorial
schedules and cleaning materials; Cleaning protocols for tools, equipment,
tote boxes, packaging equipment; Use of ionization equipment; Operation of
robotic workstations. Transporting and packaging clean parts. HOW TO CONTROL
COSTS AND SAVE MONEY.
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| 12:00 |
MID-DAY RECESS
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| 1:00 |
TRAINING EMPLOYEES |
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Establishing a training program; Training aids and programs; Personnel
testing and certification; Psychological factors; Men/Women adaptations to
clean conditions. Hiring qualities profile. DO'S AND DON'TS CHECKLIST.
|
| 1:30 |
MONITORING CLEANROOMS AND BIO-CLEANROOMS |
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Automatic and Manual instruments and their costs; Air, Gas, and Liquid
Particle Counters; Your Company's Contaminant Encyclopedia; Test of
environmental systems; Certification of Facilities; Judgements on Data;
Implementation of ISO 14644-1 monitoring and conformance; Fed. Std. 209E
monitoring; Mil. Std. 1246C testing; Surface contaminant detectors; Product
contaminant detectors.
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| 2:30 |
CLEAN BENCHES, ASEPTIC AIRFLOW UNITS, AND BIO-HOODS |
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Horizontal and Vertical Flow Bench Startup, Check-out, Test and
Certification; Clean-up; Personnel Disciplines; Equipment Applications;
Vertical Flow Aseptic Filling Lines; Do's and Don’ts of Operation;
Biological Safety Cabinets; Efficient Layouts; Check Lists; Costs; Aseptic
Practices; Operating filter carts and conveyors; WHERE TO APPLY CLEAN
EQUIPMENT.
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| 3:15 |
CLEAN AND BIO-CLEAN GARMENTS |
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Selection process, Laundering and Cleanliness Evaluation of Smocks,
Coveralls, Two Piece Garments, Hats, Hoods, Helmets, Gloves, Finger Cots,
Face Masks, Shoe Covers, Shoes, etc.; Static Charges, Laundries; Monitoring;
Emission Properties; Fiber Identification Chart; GARMENTS AS PEOPLE FILTERS
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| 4:00 |
QUESTION SESSION |
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This session is open to all attendee questions regarding the two days of
sessions.
|
| 4:45 |
SESSION ENDS |
